No.660 Huangpu Ave,Tianhe District, Guangzhou City,China
info@apexgoldmachinery.com
+ 86 13418166436
Project Background

This local mountain aggregate plant mainly processes mixed mountain stones from open-pit mining, including bluestone, granite and weathered rock. The raw materials are covered with surface loam and vary greatly in hardness.

The plant originally adopted impact sand makers for fine crushing, which caused multiple long-term production troubles. Mountain stones feature high hardness and strong abrasiveness, leading to rapid wear of blow bars and liners. Monthly shutdowns for part replacement caused heavy production loss. High-speed impact generated excessive ultra-fine stone powder with low raw material utilization rate. The finished aggregates contained excessive flaky particles and failed to meet the supply standard for local commercial concrete and road infrastructure projects. Muddy and damp raw materials easily blocked screen meshes, resulting in frequent production interruptions, high power consumption and expensive overall operation and maintenance costs.

After comparing solutions from multiple equipment manufacturers, the customer chose Huashengming hydraulic double roll mountain stone sand maker to build a two-stage sand making line to support continuous processing of mixed soft and hard mountain stones.

mountain stone sand making machine

mountain stone sand making machine

Overall Production Line Configuration
  1. Primary Coarse Crushing: Jaw crusher, breaking large mountain stones into uniform feedstock of 30–50mm
  2. Core Sand Making Host: Huashengming hydraulic double roll mountain stone sand maker. Its roller skins are integrally cast with high chromium manganese alloy via centrifugal casting technology.
  3. Auxiliary Equipment: Variable-frequency vibrating feeder, belt conveyor, linear vibrating screen, built-in anti-sticking scraper assembly
  4. Process Flow: Coarse crushing of raw mountain stones → uniform feeding into hydraulic double roll for extrusion fine crushing → screening and classification, producing two finished products: 0–5mm manufactured sand and 5–16mm construction crushed stone for sale.
Five Major On-Site Improvements After Commissioning

1. The core wear-resistant roller skins are integrally centrifugal cast with dense and even internal metal structure and stable thickness of wear-resistant layers. Their friction and impact resistance against mountain stones far outperforms ordinary sand-cast roller bodies. When processing high-hardness granite, abrasion is minor without frequent surfacing repair. The service life of wear parts is extended significantly, cutting production loss from maintenance shutdowns and lowering long-term operation costs.

2. Abandoning high-speed impact crushing, twin rollers crack mountain stones through low-speed high-pressure extrusion. Stones split naturally along their internal textures to form regular cubic particles with low flaky content. The crushing value and particle gradation fully satisfy local standards for road and commercial concrete raw materials. Stone powder output is controllable to improve raw material utilization and reduce waste.

3. The production line handles alternating materials including bluestone, granite and weathered rock with mixed hardness. Equipped with an automatic hydraulic adjustment mechanism, operators can adjust the roller clearance with one click to produce multi-specification finished products such as fine sand and crushed stone. A single line meets diverse order demands and simplifies the whole crushing process.

4. Mined mountain stones often mix with iron blocks and ultra-hard rock lumps, which easily jam conventional crushers and damage transmission components. This machine is fitted with a hydraulic buffer retreat system. When uncrushable hard foreign bodies enter the crushing chamber, the movable roller retreats automatically to discharge materials and resets quickly afterward. No manual shutdown cleaning is required, effectively protecting core components including reducers and roller bodies and greatly lowering equipment failure rates.

Production Site of Mountain Stone Sand Making Machine

Production Site of Mountain Stone Sand Making Machine

5. Mountain stone raw ore carries surface loam, and damp materials in rainy seasons tend to stick to equipment. The roller surface is optimized with anti-sticking design matched with built-in scrapers. Muddy and wet mountain stones can be fed smoothly without uneven particle output or roller blockage, supporting non-stop round-the-clock operation.

Customer On-Site Feedback
The person in charge of the aggregate plant stated that after switching to Huashengming hydraulic double roll mountain stone sand maker, the fine crushing section no longer requires monthly shutdowns for wear part replacement, and the procurement cost of spare parts dropped remarkably. The finished sand and stone feature regular particle shapes for stable order sales. The equipment is easy to operate, and workers can master independent operation after short training. The whole set fits the plant’s original layout without large-scale civil engineering renovation, and the operational revenue after commissioning meets expectations.
Project Summary
Aiming at the processing demands of mixed soft-hard mountain stones with wide hardness range, muddy damp raw materials and strict aggregate shape standards for infrastructure, Huashengming hydraulic double roll mountain stone sand maker adopts three core designs: centrifugal cast wear-resistant roller skins, laminated extrusion crushing and hydraulic safety protection. It solves common drawbacks of traditional impact sand makers such as fast wear, severe over-grinding and frequent blockage. Suitable for fine crushing and sand making of bluestone, granite, weathered rock and other mountain stones, it is the preferred supporting equipment for small and medium mountain aggregate plants to improve product quality and cut operation costs.

ONLINE MESSAGE

Let's talk, Send us a message today!

    Your submission was successful.

    Submission failed. Please try again.

    Our Cases

    Successful Projects We've Completed

    Highway Maintenance Project in Tibet: Huashengming Double-Tooth Roll Crusher Enables High-Value RAP Recycling on the Plateau

    Highway Maintenance Project in Tibet: Huashengming Double-Tooth Roll Crusher Enables High-Value RAP Recycling on the Plateau

    1. Project Background: Environmental Protection and Recycling Challenges on the Snowy Plateau With……

    Detail Project
    New Solution for Power Plant Slag: Roll Crusher Project in Practice

    New Solution for Power Plant Slag: Roll Crusher Project in Practice

    The customer in this project is a large domestic cogeneration power plant that generates significa……

    Detail Project
    Mountain Stone Sand Making Production Line Project | Huashengming Hydraulic Double Roll Mountain Stone Sand Maker

    Mountain Stone Sand Making Production Line Project | Huashengming Hydraulic Double Roll Mountain Stone Sand Maker

    Project Background This local mountain aggregate plant mainly processes mixed mountain stones……

    Detail Project
    HSM Four-Roller Crusher Case Study: Reshaping Bentonite Structure for High-Quality Attapulgite Production

    HSM Four-Roller Crusher Case Study: Reshaping Bentonite Structure for High-Quality Attapulgite Production

    Case Study: 4PGT0404 Four Roll Crusher Empowers Bentonite Deep Processing by Reshaping Attapulgite……

    Detail Project
    Hydraulic Roller Sand Maker – Hainan Case: Solving Gradation Issues

    Hydraulic Roller Sand Maker – Hainan Case: Solving Gradation Issues

    In manufactured sand production, particle gradation is a critical factor that directly determines ……

    Detail Project
    Limestone Crushing Solution – Huashengming Roll Crusher Application Case

    Limestone Crushing Solution – Huashengming Roll Crusher Application Case

    Project Background A cement plant’s existing limestone crushing system used a heavy hammer c……

    Detail Project