Sizing Tooth Roller Crusher
Q1: What does “Integrated Crushing & Classification” mean for my production line?
It means the APEX Sizing Crusher acts as both a screen and a crusher. Materials that are already at the qualified size pass directly through the teeth without being crushed. Only the oversized materials are engaged. This eliminates the need for pre-screening equipment, saving you significant space, investment, and operational complexity.
Q2: How does this machine achieve such a low over-crushing rate?
By using a low-speed (50-80 rpm) shear-stretch principle, materials are broken along their natural fractures rather than being pulverized by high-speed impact. This ensures an over-crushing rate of ≤8%, which is critical for coal mines and power plants where maintaining a specific particle size is essential for value and efficiency.
Q3: What is the maximum processing capacity of the APEX Sizing Crusher?
Our Sizing Series is built for massive industrial throughput. Depending on the model and material, we can achieve a stable capacity ranging from 100 t/h up to a staggering 5,000 tons per hour (t/h) with our 1500 series. This makes it a premier choice for large-scale fixed or semi-mobile crushing stations.
Q4: Are the wear parts easy to replace in heavy-duty environments?
Yes. We utilize individually replaceable wear-resistant tooth sleeves. Unlike traditional rollers that require the entire roll to be removed, our design allows for quick maintenance of specific wear areas, significantly reducing downtime and keeping your operation rate at ≥95%.
Q5: How does the machine handle high-hardness or unbreakable objects?
Safety is integrated into the design. APEX sizing crushers are equipped with Double Overload Protection (Mechanical & Hydraulic). When an unbreakable object is detected, the hydraulic gap adjustment system activates to safely discharge the object, preventing damage to the high-torque drive system.
